大家都在搜(sou):果汁生產線(xian),濃縮果汁生產線(xian),果汁加工設備,帶(dai)式榨汁機(ji)
百(bai)香果飲料生(sheng)產(chan)線(xian)介紹:
一、清洗: 清洗包括水果接受、清洗、刷洗和揀果等工序。
1、水果接受: 將百香果鮮果倒進溜槽中,在(zai)自吸泵(beng)循環水作用下流動(dong)到提升機刮板上(shang)。
2、水果(guo)清(qing)洗(xi): 百香果(guo)鮮(xian)(xian)果(guo)經提升(sheng)機(ji)自動(dong)(dong)提升(sheng)到沖浪式洗(xi)果(guo)機(ji)中進行浸泡(pao)槽(cao)清(qing)洗(xi),并在沖浪水作用下(xia)向槽(cao)另(ling)一端的提升(sheng)機(ji)移動(dong)(dong),最終經浸泡(pao)的百香果(guo)鮮(xian)(xian)果(guo)被自動(dong)(dong)提升(sheng)到104毛(mao)刷清(qing)洗(xi)機(ji)中。
3、刷洗: 百香果(guo)鮮果(guo)在毛刷清洗機中的(de)滾(gun)動(dong)毛刷帶動(dong)下在任意方向往(wang)出口端滾(gun)動(dong),同時進行刷果(guo)、噴淋徹底清洗。
4、揀選(xuan)(xuan): 百香果(guo)(guo)(guo)(guo)鮮果(guo)(guo)(guo)(guo)經毛刷清洗機(ji)徹底清洗后進(jin)入到(dao)滾(gun)(gun)杠揀果(guo)(guo)(guo)(guo)機(ji),在(zai)輸送(song)滾(gun)(gun)杠上(shang)向(xiang)前滾(gun)(gun)動,揀選(xuan)(xuan)操(cao)作人員站(zhan)在(zai)揀選(xuan)(xuan)機(ji)兩(liang)邊將霉果(guo)(guo)(guo)(guo)、爛果(guo)(guo)(guo)(guo)、成熟度低的果(guo)(guo)(guo)(guo)及其它(ta)雜質揀出。合格的百香果(guo)(guo)(guo)(guo)鮮果(guo)(guo)(guo)(guo)自動進(jin)入到(dao)板式提升機(ji)料斗(dou)提升到(dao)壓榨工段。
二、壓榨分離: 包括破果、打漿分離和離心分離三道工序。
1、破果(guo): 百香果(guo)鮮(xian)果(guo)經板式提升機自動提升到破果(guo)機的進料斗中,在壓(ya)果(guo)裝(zhuang)置作用下(xia)進入(ru)兩個(ge)對轉的滾輪中間破果(guo)并(bing)壓(ya)榨(zha)。果(guo)皮和部分(fen)果(guo)籽(zi)被分(fen)離出來并(bing)通過螺旋輸送(song)機送(song)出車間外(wai)。帶部分(fen)果(guo)籽(zi)的果(guo)汁經調速螺桿泵泵送(song)到雙道打漿機中。
2、打(da)漿分離: 帶部分果(guo)籽(zi)的百香果(guo)汁(zhi)(zhi)首(shou)先進(jin)入第一(yi)道網孔較大的打(da)漿腔中(zhong)(zhong)打(da)漿,果(guo)籽(zi)和碎果(guo)皮被分離出(chu)來收(shou)集(ji)后(hou)倒進(jin)螺旋輸送(song)機送(song)出(chu)車(che)間(jian)外,果(guo)汁(zhi)(zhi)進(jin)入網孔較細的第二道打(da)漿腔中(zhong)(zhong)打(da)漿并將(jiang)果(guo)汁(zhi)(zhi)中(zhong)(zhong)的囊衣(yi)去除(chu),處(chu)理后(hou)的濁(zhuo)汁(zhi)(zhi)經(jing)離心(xin)式飲料泵(beng)泵(beng)送(song)到濁(zhuo)汁(zhi)(zhi)罐中(zhong)(zhong)暫(zan)存。
3、離(li)心(xin)(xin)分(fen)離(li): 百香果(guo)濁汁(zhi)由離(li)心(xin)(xin)式(shi)飲料(liao)泵(beng)泵(beng)送(song)(song)進(jin)入離(li)心(xin)(xin)機中,在高速旋轉(zhuan)的轉(zhuan)鼓離(li)心(xin)(xin)力作用(yong)(yong)下將(jiang)比重(zhong)不同(tong)的粗(cu)纖維(wei)等雜質(zhi)和(he)清(qing)汁(zhi)分(fen)離(li),粗(cu)纖維(wei)等雜質(zhi)收(shou)集(ji)后倒進(jin)螺旋輸(shu)送(song)(song)機送(song)(song)出車間(jian)外。清(qing)汁(zhi)在離(li)心(xin)(xin)力作用(yong)(yong)下輸(shu)送(song)(song)到暫(zan)存(cun)罐中暫(zan)存(cun)。
三、濃縮: 濃縮工序包括單效蒸發濃縮、香氣回收等過程。
1、單效(xiao)(xiao)蒸發: 果(guo)汁從暫(zan)存罐(guan)中(zhong)(zhong)經離(li)心式飲料泵泵送(song)進入(ru)單效(xiao)(xiao)降膜蒸發器(qi)的(de)平衡桶。然后(hou)預熱并輸送(song)到(dao)(dao)室(shi)外的(de)蒸發器(qi)蒸發,在分離(li)器(qi)中(zhong)(zhong)汽(qi)液分離(li)后(hou),百(bai)香(xiang)果(guo)濃縮汁通(tong)過轉(zhuan)子(zi)泵泵送(song)到(dao)(dao)板(ban)式冷(leng)卻器(qi)中(zhong)(zhong)冷(leng)卻后(hou)送(song)到(dao)(dao)或(huo)暫(zan)存罐(guan)中(zhong)(zhong)暫(zan)存,含有(you)香(xiang)氣(qi)成分的(de)汽(qi)體在真(zhen)空抽吸(xi)作用(yong)下進入(ru)到(dao)(dao)香(xiang)氣(qi)回(hui)收(shou)裝置(zhi)中(zhong)(zhong)。
2、香(xiang)氣回(hui)收(shou): 分(fen)離(li)器中(zhong)(zhong)的(de)(de)(de)汽(qi)體(ti)首先進(jin)入冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)塔,經(jing)冷(leng)(leng)(leng)卻(que)塔水(shui)冷(leng)(leng)(leng)卻(que)后,冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)點較高(gao)的(de)(de)(de)水(shui)汽(qi)被冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)下來并(bing)(bing)通過(guo)(guo)(guo)塔底的(de)(de)(de)水(shui)泵(beng)抽走。香(xiang)氣和(he)(he)部(bu)分(fen)空(kong)(kong)(kong)氣在真(zhen)空(kong)(kong)(kong)抽吸作用下從塔頂(ding)抽出(chu)(chu)(chu)進(jin)入到板式(shi)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)器中(zhong)(zhong)經(jing)過(guo)(guo)(guo)塔水(shui)和(he)(he)冰水(shui)兩度冷(leng)(leng)(leng)卻(que),香(xiang)氣被冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)成(cheng)(cheng)為香(xiang)精液(ye)(ye)體(ti),并(bing)(bing)和(he)(he)空(kong)(kong)(kong)氣一(yi)起通過(guo)(guo)(guo)真(zhen)空(kong)(kong)(kong)泵(beng)抽到香(xiang)精分(fen)離(li)罐(guan)(guan)中(zhong)(zhong),香(xiang)精液(ye)(ye)從罐(guan)(guan)底被離(li)心(xin)泵(beng)抽出(chu)(chu)(chu)并(bing)(bing)通過(guo)(guo)(guo)二(er)次板式(shi)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)器再度冷(leng)(leng)(leng)卻(que)后送入貯罐(guan)(guan)。帶部(bu)分(fen)香(xiang)氣的(de)(de)(de)空(kong)(kong)(kong)氣混合(he)氣體(ti)從香(xiang)精分(fen)離(li)罐(guan)(guan)頂(ding)自(zi)動排出(chu)(chu)(chu)并(bing)(bing)進(jin)入沖(chong)洗罐(guan)(guan)中(zhong)(zhong),從冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)塔出(chu)(chu)(chu)來的(de)(de)(de)潔凈冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)水(shui)調(diao)節一(yi)部(bu)分(fen)經(jing)板式(shi)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)器的(de)(de)(de)冰水(shui)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)后形成(cheng)(cheng)溫(wen)度更低的(de)(de)(de)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)水(shui)進(jin)入沖(chong)洗罐(guan)(guan)進(jin)行噴淋,香(xiang)氣和(he)(he)空(kong)(kong)(kong)氣的(de)(de)(de)混合(he)氣體(ti)在冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)水(shui)噴淋,香(xiang)氣被溶進(jin)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)水(shui)中(zhong)(zhong)回(hui)收(shou),并(bing)(bing)通過(guo)(guo)(guo)細管輸送回(hui)到蒸發器前的(de)(de)(de)清汁中(zhong)(zhong)。空(kong)(kong)(kong)氣從罐(guan)(guan)頂(ding)自(zi)行排放。為保證(zheng)真(zhen)空(kong)(kong)(kong)泵(beng)的(de)(de)(de)作用,調(diao)節部(bu)分(fen)二(er)次板式(shi)冷(leng)(leng)(leng)凝(ning)(ning)(ning)(ning)(ning)器出(chu)(chu)(chu)來的(de)(de)(de)香(xiang)精回(hui)到真(zhen)空(kong)(kong)(kong)泵(beng)循(xun)環作為密封液(ye)(ye)。真(zhen)空(kong)(kong)(kong)度通過(guo)(guo)(guo)與沖(chong)洗罐(guan)(guan)連(lian)通的(de)(de)(de)管道上閥門調(diao)節,并(bing)(bing)由(you)安裝(zhuang)在分(fen)離(li)器中(zhong)(zhong) 的(de)(de)(de)溫(wen)度計(ji)控制閥門的(de)(de)(de)開合(he)度,最終達到調(diao)節真(zhen)空(kong)(kong)(kong)度的(de)(de)(de)目的(de)(de)(de)。
四、殺菌、灌裝: 殺菌工序主要包括高溫加熱和冷卻等過程。
濃縮汁從或成品(pin)罐中經轉子泵泵送(song)進入套管殺菌機(ji)的平衡桶,然(ran)后(hou)在(zai)系統內的離心泵輸送(song)經過管道過濾器后(hou)進入加熱(re)(re)管,在(zai)加熱(re)(re)管中升(sheng)溫至98℃,經保持段保持30秒后(hou)進入冷卻(que)段分別進行塔水和冰(bing)水段冷卻(que),然(ran)后(hou)輸送(song)到無菌灌裝(zhuang)機(ji)中進行灌裝(zhuang)。